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PY-WR60 Wafer Roll / Stick Machine

PY-WR60 Wafer Roll / Stick Machine

PY-WR60 Wafer Roll Machine is the new generation automatic bakery equipment. It can make crispy hollow & center filled wafer roll with different shape & size and taste by changing the mold & formula. The main mix raw materials are flour, water, oil, sugar, lecithin, etc. The production cost is small and one worker can operate the machine, it means that this machine investment is small and potential market is very big. It is a very popular snack machine among the world.

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    Applicable Wafer Roll / Stick Samples

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    Wafer Roll/Stick Machine Detailed Introduction

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    - wafer roll size and shape are adjustable

    - auto PLC control system, easy to operate

    - can different color & center filled wafer roll

    - double roll head with stable capacity

    Main parts

    1.Mixer: It adopts blade stirring to ensure short mixing time and evenly mixing effect.

    2.Ball mill: it's for milling the center fillings to get better liquidity & smooth & uniform and good taste.

    3.Slurry feeding & center filling machine: it's equipped with tanks to hold the slurry and center fillings, then deposit the mixed flour slurry on the baking oven wheel and filling the cream or chocolate or jam.

    4.Baking oven: baking & rolling the wafer sheet into round shape and cutting according to the required size.

    5.Color box: it's for coloring the wafer roll

    6.Cooling convey: it's for collecting & cooling the finished products.

    Advantages

    - PLC control system & frequency converter adjust & stainless steel machine parts.

    - Baking oven can use gas/electricity, heating system adopts automatic ignition technique

    - Auto alarm system. The gas supply will be shut down when alarming

    - Auto temperature control system. High efficiency heating because of effective heat preservation

    - Provide free recipe, plant drawing designing and worker training

    - Wafer roll can partial or fully center filled, product length and diameter are adjustable

    Wafer Roll Machine Workflow Diagram

    Mixer & Ball Mill ===> Slurry Feeding & Center Filling===>Baking Oven===>Rolling & Cutting===>Cooling===>Packing
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    ① Mixer
    ●It’s for mixing the raw material (flour, oil, water, sugar, lecithin & so on) into slurry form.
    ●Easy to operate & high efficiency
    ●One time can mix 30kg, only need 15min
    ●Adopt food grade stainless steel 304
    ●Easy & simple maintenance & cost saving

    mixer of wafer roll machine
    ball mill of wafer roll machine

    ② Ball Mill
    ●It’s for mill the chocolate or cream.
    ●Easy to operate & high efficiency
    ●Double jacket design ensure heat preserve
    ●Adopt food grade stainless steel 304
    ●Long using life & easy to maintain

    ③Slurry feeding & center filling machine
    ●It’s for holding & transfer the slurry & center fillings to the baking oven.
    ●Each tank equipped with two separate pumps with high accuracy transfer
    ●Adopt food grade stainless steel 304
    ●Perfect design with easy maintenance 

    slurry feeding & center filling
    baking oven of wafer roll machine

    ④Baking oven system
    ●Electrical & gas oven both are available.
    ●PLC control 
    ●Servo motor cutting system, much faster
    ●Carbon steel baking wheel with long using life & high temperature resistance
    ●Double rolling head which is the most stable type
    ●Each rolling part with separate control unit for high accuracy & easy operating

    ⑤Cooling convey
    ●Adopt food grade PU belt
    ●Main body adopts stainless steel
    ●Adjustable speed
    ●Device height is adjustable 
    ●Belt tension is easy to adjust

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    ⑥Double color box
    ●Adopt stainless steel & cooper
    ●Easy to adjust with different color
    ●Single structure & easy to operate

    ⑦Mini Pillow Shape Machine
    ●Food grade PU belt
    ●Separate motor control with high accuracy
    ●Touch screen control
    ●It’s for changing the round wafer roll into mini pillow shape

    mini pillow shape machine
    flat machine

    ⑧Flat machine
    ●It’s for changing the round wafer roll into flat shape
    ●Simple structure & easy to operate
    ●Adopt food grade PU belt

    Machine Parameters

    Model

    Nature gas heating

    Electric heating

    Power

    10kw

    40kw

    Energy Consumption

    Nature gas 8-9m3/h; LPG 5kg/h

     

    Output Capacity

    50kg/h(without filling); 100kg/h(with center filling)

    50kg/h(without filling); 100kg/h(with center filling)

    Baking Wheel Diameter

    1800mm(we can provide 2000mm type also)

    1800mm(we can provide 2000mm type also)

    Weight

    4100kg

    4100kg

    Dimension

    3450*1700*2250mm

    3450*1700*2250mm

    PY Certificates & Patents

    Innovation is the key point of society development, Our company is keeping innovating on the food machine technology. Our equipment has pass a series of the most credible agency certification such as BV, SGS, ISO, etc. Meanwhile, we also have obtained more than 100 patents and certificates of quality from our government, which ensure our update technology
    certificate

    Packing and shipping

    Packing & Shipping

    We adopts standard export package:
    Step 1: Mechanical surface coated with preservative solution (to protect stainless steel).
    Step 2: The plastic cushion packing machine (prevent bump).
    Step 3: Plastic film packaging (to prevent ventilation).
    Step 4: Wooden case / frame packaging (easy to transport).
    Step 5: Tie the bandage outside of the wooden case (reinforcement overall).

    Customers & Exhibition

    We are worldwide food machine manufacturer, providing turn key project food plant solution and our goal is to make the world taste better

    customer & exhibition

    Production Process

    Professional food machine manufacturer providing top class & reliable machine with strict quality control for worldwide food plant
    production process

    Project Cases

    Provide Worldwide Food Plant Turnkey Project Solution with Over 15 Years Food machine Production Experience
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    AFTER SALES SERVICE

    Turn Key Project & Lifetime Maintenance Support

    Wafer roll machine FAQ

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    • 1.Q: what capacity for the mixer?

    • 2.Q: what capacity for the center-filling machine and ball milling machine?

    • 3.Q: what diameter for the baking wheel?

    • 4. Q: how many pieces wafer roll can be produced one minute?

    • 5.Q: what range for the wafer roll length?

    • 6. Q: what about the input-output percentage?

    • 7. Q: what diameter for the molding rod?

    • 8. Q: what is gas consumption per hour?

    • 9. Q: what is electricity consumption per hour?

    • 10. Q: what is stainless steel thickness for the ball milling machine?

    • 11. Q: what products does your machine can make?

    • 12. Q: how many workers does your machine need?

    • 13. Q: what is water consumption per hour?

    • 14. Q: how long should the machine installation take?

    • 15. Q: how many containers does your machine need?

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