PY-WB Wafer Biscuit Machine
Applicable Wafer Biscuit Product
Wafer Biscuit Samples Made by PY-Wafer biscuit making machine
Wafer biscuit, wafer ball.
Key Features
✔ High-Speed Production – Maximize output with advanced, continuous baking technology.
✔ Customizable Recipes – Adapt thickness, shapes, and fillings to meet market demands.
✔ Energy-Efficient Design – Reduce waste and lower operational costs.
✔ Hygienic & Easy Maintenance – Food-grade materials with automated cleaning systems.
Whether crafting classic vanilla, chocolate, or innovative flavors, our wafer line guarantees crispiness and taste that consumers love. Ideal for startups and large-scale manufacturers alike!
Product Parameter
Model |
27plate |
33plate |
39plate |
45plate |
51plate |
63plate |
75plate |
Type |
Automatic |
Automatic |
Automatic |
Automatic |
Automatic |
Automatic |
Automatic |
Gas |
13kg/h |
15kg/h |
19kg/h |
23kg/h |
27kg/h |
32kg/h |
37kg/h |
Capacity |
100kg/h |
125kg/h |
150kg/h |
175kg/h |
200kg/h |
250kg/h |
300kg/h |
Wafer biscuit making machine work flow
Mixing===>Depositing===>Baking===>Sheet Receiver===>Cooling Tower===>Cream Spreading ===>Sandwiching===>Cutting===>Arranging & Packing
Wafer Biscuit Machine Detailed Introduction
① Mixer
●It consists of mix tank & storage tank, pump and filter.
●Adopts food grade 304 stainless steel
●Equip electrical control cabinet
●One batch can mix 25-30kg, only need 15min
●Flat cover design
●Touch panel automatic batter transfer system
② Baking oven
●Good insulation structure & nice appearance
●Equip with deposit system & heating system & gas leakage alarm system.
●Energy save burners & high combustion rate
●Both bottom & top double baking with high baking efficiency & stable temperature
●Double oven chamber structure
●Baking plates adopts the gray cast iron with long using life
●Equip with auto waste cleaning device
●Motor adopts current & thermal overload protection
●Silicon insulation board
●Automatic spring system-stretch according to the oven and frame(optional)
●PLC touch screen control
③Sheet receiver
●It automatically demolds and receives the fresh wafer sheets from the oven by synchronizing transmission of Baking oven and transfer them to the cooling tower
●Waste cleaning brush is fixed on conveyor belt to swept away the wafer crush in the process of conveying
●Adopt food grade PU belt
●Perfect design with easy maintenance
④Cooling tower
●provides natural air cooling for wafer sheet before going to cream spreading, lower temperature prevents wafer sheets become crunchy, avoid damage in the process of creaming
●Conveyor chain runs in the same pace with wafer baking oven, shortens the transportation distance, extend the period of air cooling.Bridge design is convenient for production workers to walk through
●Food grade stainless steel
⑤Wafer sheet pick up
●It is used to pick the wafer sheets
●Automatically collect defect wafers by sending them down to the collection plate
●Food grade PU belt
⑥Cream spreading
● It is used for wafer cream spreading
●It determines Wafer/Cream(chocolate)filling rate:1.2～1.5 the number of wafer sheets layers and cream (chocolate) layers
●Number of cream layers and wafer layers are adjustable
●Cream roller smears cream evenly on the wafer surface
●Cream thickness could be adjustable
●Cream roller with heating device
●Equipped with overheating temperature alarm and fault alarm
●Rotating laminated structure, can stack from 2-8 layers
●PLC Automatic control program
⑦Cream mixer
●It is applied for cream making.
●Two direction mixing structure make the cream fine and smooth.
●Automatic cream transfer system is optional according to customer’s requirement
●Adopts SEW motor
⑧Cooling cabinet
●It is used for cooling creamed wafer
●Adopts refrigeration compressors which working with cold water (4ºC), the inside temperature can be adjusted from10ºC to 15ºC
●Stainless steel cover
●Inside wall is made of PB board
●Each in-out of cold air has a filter mesh to filter the impurity in the air
●American Copeland brand air compressor
●Heat preservation material:150mm polyurethane composite stainless steel plate
⑨Laminate
●It is used to laminate the wafer book to the cutting machine
●Automatic PLC program control system and sheet blockage function
●Adopt food grade belt
●Easy to operate
⑩Cutting machine
● is a wire cut machine to cut the cream filled wafer sheets base on the final size required
●Adopts PLC program control
●Cutters are easy to change
●The cutting layer is optional and adjustable
●Cutting channel using organic shield as safety protection.
●The cutting size can be continuously adjustable
●It is pneumatically handled so that the smooth transfer through the machine is ensured
●The direction changing to longitudinal and cross will be done automatically.
⑪Smash machine
●It is used for grinding the waste wafer for recycle using.
●adopts stainless steel material to maintain hygiene of reusable product
●Big power with high efficiency
It mainly includes mixer, baking oven, sheet receiver, cooling tower, cream spreading, cutting machine, smash machine, arranging & packing.
Material and Parameters
♦Baking framework: Grey cast iron;
♦Baking plate: Special heat resistant cast iron;
♦Automatic spring system:stretch according to the oven and frame;
♦Gas solenoid valve: Italian import components;
♦Gas relief pressure valve:components imported from Japan;
♦Baking temperature adjustable range:Normal to 180°C(adjustable)
♦Baking plate size: 470×325mm; 470×350mm; 500×350mm
♦Sheet thickness adjustment: 2.5mm~5.0mm(adjustable)
♦Wafer output:50 grams~60 grams(adjustable)
♦Oven frame structure:GB steel
♦Oven sheet metal and smoke exhaust chimney:304 stainless steel
♦Guiding Rail:45# cold drawn steel
♦Thermal insulation material: Silicon insulation board
Electric components
♦10.4 inch colorful touch screen: Mitsubishi
♦PLC: Mitsubishi
♦Electric Motor: SEW
♦Bearing: SKF
♦Cylinder: Festo
♦Switches:Schneider
♦Frequency converter:Danfoss
♦Proximate switch: OMRON
PY Certificates & Patents
Packing and shipping
We adopts standard export package:
Step 1: Mechanical surface coated with preservative solution (to protect stainless steel).
Step 2: The plastic cushion packing machine (prevent bump).
Step 3: Plastic film packaging (to prevent ventilation).
Step 4: Wooden case / frame packaging (easy to transport).
Step 5: Tie the bandage outside of the wooden case (reinforcement overall).
Customers & Exhibition
Production Process
Professional food machine manufacturer providing top class & reliable machine with strict quality control for worldwide food plant
Project Cases
AFTER SALES SERVICE
Turn Key Project & Lifetime Maintenance Support
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