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01/03

PY-CP250 Stackable / Compound Potato Chips Machine

1.Customized potato chips plant solution

2.Professional pre sale and after sale technical & engineer team support

3.Automatic potato chips line with easy operation & energy cost saving & big capacity 

4.Turn key project design

5.Durable & stable machine running in long period

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    Product Description

    It is a fully automatic line using big percent potato power as raw material, which can be processed into crisp fried chips with consistent shape. With a returning system to recycle the leftover material, the raw material use efficiency is very high. The stackable potato chips are with consistent shapes, so it can be packed by using paper-column and pouch, the popular chips brand "Pringles" and "Lays". The stackable chips are with dense fragrance and elegant shapes. This production line combines foreign and domestic advanced techniques, with high automation and convenient operation.

    Adopts 304 stainless steel and imported electronic components to make sure the whole line's stable running in long period. The final products can adopt pillow packing, vertical packing, paper can packing.

    It mainly consists of raw material hoist, cone mixer, platform for cone mixer, potato powder ration feeder, water rated dosing device, dough mixer, lift convey, screw flat convey, refrigerating unit, sheeting machine, potato chips forming machine, smash machine, waste recycle system, frying machine, oil filter convey, mesh belt convey, gas boiler, oil tank, vibration seasoning machine, cooling convey with arrange, electrical cabinet.

    Machine Parameters

    Model

    CP250

    CP500

    Output Capacity

    250kg/h

    500kg/h

    Gas Consumption

    25-30m3/h

    40-50m3/h

    Install Power

    125kw/h

    150kw/h

    Weight

    25000kg

    30000kg

    Dimenstion

    38000*4000*350mm

    45000*4000*3500mm

    Work Flow

    Potato powder hoist===>cone mixing===>material hoist===>screw flat convey===>sheeting===>potato chips forming===>waste recycle===>frying===>oil filter convey===>seasoning convey===>arranging & packing 

    compound potato chips machine description (1)compound potato chips machine description (2)

    ① Material hoist
    ●Compact and Space-Saving Design, ideal for facilities with limited floor space
    ●Versatile Material Handling, Capable of handling a wide range of powders, granules, pellets, flakes
    ●Simple and Robust Construction, Controlled and Measured Discharge
    ●Low power requirements for moderate heights and capacities
    material hoist
    platform

    ② Platform
    ●It adopts stainless steel
    ●Reasonable structure design & easy to use
    ●Big loading capacity for daily production

    ③Cone mixer
    ●It’s for pre-mixing the raw material
    ●Cone shape design for special using of potato chips
    ●Continuous type mixing with speed adjustable

    cone mixer
    rated powder machine

    ④ Rated powder machine
    ●It is fully automatic calculate & feeding the powder into mixer
    ●High accuracy & very stable performance
    ●Middle transparent glass design for checking the inside

    ⑤Rated water machine
    ● It is used for controlling the water volume of mixing
    ●Monitored by flow meter and pressure meter
    ●Nice design & low maintenance & easy to operate

    rated water machine
    mixer

    ⑥Mixer
    ●It is applied for mixing the potato powder together water & other materials
    ●Precise control with adjustable speed and mixing time
    ●Efficient sealing with no leaking and protects product integrity
    ●Jacketed tanks design for ensuring the mixing effect
    ●Stainless steel material and easy to clean

    ⑦Screw flat convey
    ●It is for convey the dough in flat & even form to the sheeting machine
    ●Adopts food grade PU belt with 1.2mm thickness
    ●Endurable & stable running performance

    screw flat machine
    sheeting machine

    ⑧Sheeting machine
    ●It is for sheeting the dough into very thin layer
    ●Easy to operate & special designed for potato chips line
    ●It equip with three big sheeting rollers
    ●Adopts cooling water recycle system to keep the roller in low temperature
    ●Can sheeting the dough into minimum 0.8mm thickness

    ⑨Potato chips forming
    ●It’s for forming the compound potato chips shape
    ●Adopt special plastic mold & easy to change
    ●Nice forming effect with no stick & perfect product shape
    ●Safety cover design to protect workers

    potato chips forming
    waste recycle

    ⑩Waste recycle
    ●It’s for collect the waste during forming & recycle use
    ●Special design & synchronous running with other machine
    ●High efficiency & continuous stable running

    ⑪Smash machine
    ● It’s for smashing the waste material into very small pieces of recycle using
    ●Adopts stainless steel material
    ●Accuracy smash fineness with good performance

    smash machine
    oil slag filter

    ⑫Oil slag filter
    ● It’s for filter the oil slags after frying
    ●High fineness mesh hole which ensure the oil totally filtered before recycle using
    ●Continuous filter design with endurable using life

    ⑬Oil fryer
    ● It’s for smashing the waste material into very small pieces of recycle using
    ●It consists of frame, oil storage, belt, press plate, oil filter, oil blowing & oil storage tank and recycle oil collecting device, up and down lifting part, oil fog exhaust chimney
    ●The gap between up molds and down molds can be adjusted
    ●The frying speed can be adjusted by variable frequency
    ●Fast heat recovery with powerful Riello brand burners
    ●Precise temperature control & high capacity frying
    ●Advanced filtration system & durable safe construction
    ●User-friendly operation and cleaning

    oil fryer
    oil filter convey

    ⑭Oil filter convey
    ●It’s for filter the extra oil of the potato chips after frying
    ●Adopt high temperature resistance mesh belt
    ●Special 17 lanes design for connect the fryer

    ⑮Vibrate seasoning
    ●It’s for spraying the different flavors powder on the surface of the potato chips
    ●Adopt vibrating spraying which is stable & efficient
    ●Equip extra powder collect system on the bottom to save the cost

    vibrate seasoning
    cooling and arrange

    ⑯Cooling and arrange
    ●It’s for cooling & arrange the potato chips in order before packing
    ●High accuracy & efficiency potato chips sensor system to keep potato chips pile up perfectly
    ●Multi lane design which is easy for workers to pick up and packing

    Applicable Potato Chips Samples

    compound potato chips machine description (3)

    Detailed machine photos

    compound potato chips machine description (4)

    1.Customized potato chips plant solution

    2.Professional pre sale and after sale technical & engineer team support

    3.Automatic potato chips line with easy operation & energy cost saving & big capacity

    4.Turn key project design

    5Durable & stable machine running in long period

    PY Certificates & Patents

    Innovation is the key point of society development, Our company is keeping innovating on the food machine technology. Our equipment has pass a series of the most credible agency certification such as BV, SGS, ISO, etc. Meanwhile, we also have obtained more than 100 patents and certificates of quality from our government, which ensure our update technology.
    certificate

    Packing and shipping

    Packing & Shipping

    We adopts standard export package:

    Step 1: Mechanical surface coated with preservative solution (to protect stainless steel).

    Step 2: The plastic cushion packing machine (prevent bump).

    Step 3: Plastic film packaging (to prevent ventilation).

    Step 4: Wooden case / frame packaging (easy to transport).

    Step 5: Tie the bandage outside of the wooden case (reinforcement overall).

    Customers & Exhibition

    We are worldwide food machine manufacturer, providing turn key project food plant solution and our goal is to make the world taste better

    customer & exhibition

    Production Process

    Professional food machine manufacturer providing top class & reliable machine with strict quality control for worldwide food plantproduction process

    Project Cases

    Provide Worldwide Food Plant Turnkey Project Solution with Over 15 Years Food machine Production Experience
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    AFTER SALES SERVICE

    Turn Key Project & Lifetime Maintenance Support

    FAQ of Compound Potato Chips Machine

    description2

    • 1.Q: What’s the capacity our company make now?

    • 2.Q: What’s the delivery time for potato chips production line?

    • 3.Q: What’s the frying temperature for oil fryer of potato chips production line?

    • 4.Q: What’s the potato chips’ temperature after cooling?

    • 5.Q: What’s the length of oil filter conveyor? How long is the cooling conveyor?

    • 6.Q: How often should the oil fryer be washed?

    • 7.Q: What kind of boiler should 250kg/h capacity potato chips machine require?

    • 8.Q: What’s the installation power for 250kg/h and 500kg/h capacity machine?

    • 9.Q: How many engineers are needed for potato chips machine installation?

    • 10.Q: What’s the fuel consumption of two capacity?

    • 11.Q: What’s the oil consumption of 250kg/h capacity machine?

    • 12.Q: What’s the two cone-shape container in the production line?

    • 13.Q: What’s the shelf life of potato chips

    • 14.Q: Which Type of air compressor we require?

    • 15.Q: Size of factory requirement?

    • 16.Q: Water consumption?

    • 17.Q: What is the raw material of chips?

    • 18.Q: What is the capacity of cone and rational mixer ?

    • 19.Q: Please make a introduction of sheeting machine ?

    • 20.Q: What is requirement for cooling unit?

    • 21.Q: What is the frying machine length? How long time we need to fry ? which kind of oil we need to use? Chips mould size ?

      A: In the frying machine, there are 1 mesh belt and lots of moulds. The length of oil machine is 9m and need take around 40s to fry chips. Usually we need liquid palm oil 24 Type. The tempreture is between 170-190°.The moulds size is 65*45mm and 17 lines

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