Small Bakery Food Investment Wise Choice--PY Dual-Rolling Head Wafer Roll / Stick Machine

PY Dual-Rolling Head Wafer Roll / Stick Machine

In the world of snack manufacturing, every crisp and sweet wafer roll reflects a perfect fusion of technology and craftsmanship. With its innovative dual-rolling parallel operation, the PY Double-Head Wafer Roll Machine transforms production into a seamless ballet of efficiency and flavor. Join us as we unveil the intricate journey of how this delicious wafer roll comes to life.  

Efficient Mixing:

Crispy wafer rolls begins with unique formula such as flour, sugar, water and oil—according to an exclusive recipe. These foundations of flavor are poured into a 30L large-capacity mixer, where a blade-style agitator operates at a constant speed. Like a dancer’s swift movements, it blends liquids and solids into a smooth, uniform slurry in just 15 minutes, setting the stage for the wafer’s signature crispness.  

Dual-Track Baking: Synchronized Performance:

At the heart of the PY machine, two independent baking heads work in harmony like skilled artisans:  

-Slurry depositing: The slurry is precisely allocated to both heating bands. An advanced flow-control system ensures a consistent slurry thickness with ≤0.5mm deviation—akin to draping each band with a seamless "thin sheet."  

- High-Temperature Baking**: The baking wheel rotate steadily at 180-220°C, transforming the slurry into golden-brown, fragrant sheets within 40-60 seconds. The rich aroma of caramel and flour fills the air as each wafer crisp emerges.  

Rolling & Filling: Dual-Path Precision:

As baked sheets leave the hubs, the dual-track system executes two distinct processes with precision:  

- Hollow Wafer Path: One head features a core rolling shaft. The soft wafer sheet is scraped off and rolled smoothly into a hollow cylinder. A cutting device trims it to preset lengths (e.g., 10cm), before the pieces glide via a chute onto the conveyor belt for cooling.  

- Filled Wafer Path: The other head integrates a filling unit. As the sheet is scraped off, fillings like chocolate or cream cheese are injected inward through nozzles. The rolling shaft simultaneously shapes the sheet into a roll, ensuring even distribution and no leakage.  

Cooling & Conveying: Efficient Dual-Lane Flow:

Wafer rolls from both tracks descend onto conveyors:  

- An air-cooling system blows 15°C air onto the rolls, reducing their temperature from baking-hot to below 40°C in 30 seconds—locking in crispness and structure.  

- At the end of the line, an automated sorting device categorizes the wafers by type (hollow/filled) and size, ensuring consistency and quality.  

Experience the Harmony of Speed and Taste:

The PY Dual-Track Wafer Roll Machine combines precision engineering with culinary artistry, delivering high output without compromising on quality. Perfect for modern snack production—where efficiency and excellence intertwine.