Fully Automatic Wafer Roll Production Line–Crispy Texture Meets Smart Manufacturing
Fully Automatic Wafer Roll Production Line–Where Crispy Texture Meets Smart Manufacturing
In the fast-growing global snack industry, the wafer roll (also known as wafer stick or rolled wafer) stands out for its signature thin, crispy & aromatic profile. However, traditional manual production struggles with consistency, hygiene, and scalability.
We bring you the next-generation solution–a fully automatic wafer roll production line that combines high efficiency, precision control, and energy-saving design. Let your factory run smarter.
🚀 Core Advantages: High Speed Without Quality Compromising
- Fully Automated Workflow – From Batter to Finished Roll
Our machine integrates batter mixing → baking → rolling → cutting → filling (optional) → cooling into one continuous process. With PLC control system + touchscreen HMI, one operator can manage the entire line. No more tedious manual work or inconsistent results.
- Advanced Baking Technology – UniformBaking Color
Say goodbye to burnt or under-cooked edges. Choose between gas heating (auto-ignition & temperature control) or eco-friendly induction electric heating. The large-diameter baking drum (1800mm–2200mm) rotates 360, ensuring even heat distribution and a perfect baked brown finish every time.
- Precision Rolling & Cutting – Clean& Customization
Our precision rolling shaft produces wafer rolls with diameters from 8mm to 22mm(hollow or filled). Equipped with photoelectric sensors and servo motor drive cutter, the cutting length is freely adjustable. The result is Smooth, burr-free edges and uniform product dimensions – essential for premium packaging.
- "Explosion" Cream Filling – Unlimited Flavor Options
Whether you want rich chocolate, smooth hazelnut cream, or fruity jam, our fully automatic filling unit delivers precise, consistent injection. Supports full-fill, half-fill, or even aerated creams for a lighter texture. Create flavors that stand out on supermarket shelves.
💼 What Investors Care About Most
Benefit -What You Get
High Output, Low Energy Cost. Hollow rolls: 50–60 kg/h; Filled rolls: 80–120 kg/h. Excellent heat retention & energy recovery system reduces electricity/gas bills.
Minimal Waste. From batter scraping to roll transfer, the design minimizes breakage and crumbs. For fragile wafer cones, an automatic sleeve depositor uses vacuum suction + precision sensors to ensure "one cone, one sleeve" with virtually no waste. |
Multi-Product Flexibility. One line produces classic rolls, wafer sticks, ice cream cones, filled wafer cubes and more. Swap forming parts easily to follow snack trends – no need to buy separate machines. |
🛠️ Premium Build Quality – Built for 24/7 Production
Food-Grade Materials: Entire machine made of 304 stainless steel and FDA-approved components. Easy to clean and fully compliant with HACCP standards.
Industrial-Grade Durability: Heavy-duty steel frame, precision bearings, and robust drum mounting. Designed for continuous, round-the-clock operation.
-Smart Safety Features :
- Low-batter / no-slurry alarm
- Automatic gas shut-off (for gas-heated models)
- Emergency stop and overload protection
📊 Technical Specifications (Reference)
Parameter
Model PY-WR60 (customizable)
Baking drum diameter 2000 mm
Main power 10 kW
Machine dimensions 3400*1700 *2500 mm |
Wafer roll diameter range 8–22 mm
Filling material: Cream, chocolate, jam, peanut butter, etc.
Applicable raw materials: Flour, sugar, eggs, vegetable oil, cream, etc.
Certifications: CE, ISO, HACCP
🌍 Why Choose Us? We provide complete turnkey solutions:
- ✅ On-site installation & commissioning
- ✅ Recipe development & formula training
- ✅ Operator training & after-sales support
- ✅ Spare parts supply worldwide
- ✅ CE-certified for export to EU, US, Middle East, Southeast Asia, Africa, etc.
📞 Get a Customized Quote Today
Whether you are a startup entering the wafer snack market or an established manufacturer looking to upgrade capacity, we have a solution tailored to your budget and space.
Let the aroma of crispy wafer rolls pave your way to global success.
👉Contact us now for a free consultation, video demonstration, or factory visit (virtual or in-person).