Cost Report of Swiss Roll / Layer Cake production line
I.Introduction of swiss roll / layer cake production line
Swiss roll cake has a large presence in the international snack market such as Middle-East, Asia and European countries and so on. Swiss roll cake is very popular around the world. You can also find Swiss roll cake in all the supermarkets around the world. It has a very big potential market.
II.Production process and main equipment
Raw material==>Dough mixing==>Dough depositor==>Tuunel gas baking oven==>Upper & down convey==>Cooling convey==>Dough sheet edge cutting==>Strip cutting==>Cream spreading==>Folding & rolling==>Vertical cutting==>Sterilization convey==>Arrange & packing
Mixer: Two choices: ordinary mixer and air mixer is new mixer. Air mixer provides production equipment scope includes raw ingredients, conveying, mixing, foaming, forming, etc
Oil feeding machine: This machine to spray the oil onto the steel belt, it’s continuous oil feeding.
Extrusion machine: This machine we make extrusion with the compasses shape spiel and the speed of the extrusion we adopt variable frequency control in order to make the mixture distribute on the extrusion roller evenly. The head of the extrusion machine is installed on the head of the bakery machine, you can adjust any thickness of the mixture as you like.
Gas tunnel oven: This machine we adopt liquid gas flame tube, the upper flame we adopt far infrared radiation board，which can permeate the center of the cake conjectures, the down flame we adopt the stainless steel orifice plate which can avoid naked flame burns steel belt directly. We can adopt different burning ways according to customers’ demands, we adopt the fuel gas so far，the consumption of fuel gas per hour is 15m3，there are three areas of the temperature control, and with any adjustment from 20°--300°according to different foods, distribute temperature reasonable which can make food with the bright colored and lustrous. And the steel belt we adopt Sweden Sandvik.
Sugar dredging machine: This machine we adopts the PLC programmed control, speed of dredging the we adopt variable frequency，we dredge a little sugar on the surface in order to make the surface of cake more bright colored and lustrous.
Reticulated cooling conveying: This machine is made of stainless steel, it can control conveying speed with any adjustment and this steps prompts a acceleration of cooling of the food which just draw out from the bakery oven and this step prepares next process of cutting and rolling.
- Cake slitting machine and cream spreading
The cream spreading which designed in PLC can control the flow quantities accurately.
- Roll forming or layer cutting machine
This is the forming machine to make the roll shaped cakes and sandwich layer cakes.
- Individual cake Cutting machine (Horizontal cutting)
- UV sterilization line and Turn-over machine
Automatic arrangement
III.Plant establishment requirement
This project takes an area of 250㎡ (take daily output of 6 ton/D equipment for example). The daily gas consumption is about 25 m3/h and there should be about 8-10workers. What’s more, water, electricity facilities, boiler are indispensable.
IV. After-sales service guarantee
Provide the workshop drawings
Provide the operation manual of the equipment ordered.
Responsible for the customer’s technicians training.
Responsible for the installation of the equipment.
Check the equipment indefinitely and overhaul the equipment according to customer’s different requirement.
Provide spares for one year free.
Provide the basic formula for manufacturer
V.Plant benefits analysis
Normal swiss roll / layer cake cost item list
|
Project |
Name |
Quantity |
Unit Price USD |
Total Price |
|
Raw Material
|
Eggs |
131.5kg |
1.63/kg |
USD214.35 |
|
Castor sugar |
52.6kg |
1.3/kg |
USD68.4 |
|
|
Salt |
1.3kg |
0.8/kg |
USD1.04 |
|
|
Low-gluten flour |
52.6kg |
0.98/kg |
USD51.55 |
|
|
Cake oil |
7.9kg |
1.3/kg |
USD10.27 |
|
|
Salad oil |
26kg |
1.5/kg |
USD39 |
|
|
Milk powder |
6.1kg |
1.3/kg |
USD7.93 |
|
|
Total |
278KG |
|
USD 392.54 |
|
|
Produce cost |
LPG |
25M3 |
0.53 |
13.25 |
|
electricity |
45kw |
0.21 |
9.45 |
|
|
water |
0.05T |
0.8 |
0.04 |
|
|
labor |
10 |
0.2 |
2 |
|
|
Total |
|
|
24.74 |
|
|
Total amount |
|
|
USD417.28 |
|
PS: Packing: USD 0.006 per piece. (Include packing material and labor and electricity charges).
VI.Retail price in China (USD)
Little different with the formula and thickness but all of them are produce by our production line.
|
Product |
Weight(g/can) |
Unit price |
Total price/250kg |
|
Panpan(China local brand) |
240g |
1.45 |
1558 |
|
Dali(China local brand) |
200g |
1.24 |
1545 |
|
Fudo(Malaysia brand) |
432 |
2.73 |
1580 |
Panpan: 1558-417.28(cost)- 75(packing) =1065.72USD | Dali: 1545--417.28(cost)- 75(packing) =1052.72USD
Fudo: 1580-417.28(cost) - 75(packing) =1087.72USD
Average Profit =1068.72USD
Take daily output of 6tons/D for example: daily profit is 24×1068.72=25,649.28(USD). Take 100 working days per year for example: 25,649.28×100=2,564,928.00(USD). From the above, you can make net profit of more than USD 2,564,928.00(USD) one year with a set of 6 ton PY Swiss roll cake producing equipment.