China Wafer Biscuit Machine Suppliers - Automatic Wafer Production Line from Trusted Factory for Quality and Efficiency
Applicable Wafer Biscuit Product
Wafer Biscuit Samples Made by PY-Wafer biscuit making machine
Wafer biscuit, wafer ball.
Key Features
- ✔ High-Speed Production – Maximize output with advanced, continuous baking technology.
- ✔ Customizable Recipes – Adapt thickness, shapes, and fillings to meet market demands.
- ✔ Energy-Efficient Design – Reduce waste and lower operational costs.
- ✔ Hygienic & Easy Maintenance – Food-grade materials with automated cleaning systems.
Whether crafting classic vanilla, chocolate, or innovative flavors, our wafer line guarantees crispiness and taste that consumers love. Ideal for startups and large-scale manufacturers alike!
Product Parameter
| Model | 27plate | 33plate | 39plate | 45plate | 51plate | 63plate | 75plate |
|---|---|---|---|---|---|---|---|
| Type | Automatic | Automatic | Automatic | Automatic | Automatic | Automatic | Automatic |
| Gas | 13kg/h | 15kg/h | 19kg/h | 23kg/h | 27kg/h | 32kg/h | 37kg/h |
| Capacity | 100kg/h | 125kg/h | 150kg/h | 175kg/h | 200kg/h | 250kg/h | 300kg/h |
Wafer biscuit making machine work flow
Mixing ===> Depositing ===> Baking ===> Sheet Receiver ===> Cooling Tower ===> Cream Spreading ===> Sandwiching ===> Cutting ===> Arranging & Packing
Wafer Biscuit Machine Detailed Introduction
① Mixer
- It consists of mix tank & storage tank, pump and filter.
- Adopts food grade 304 stainless steel.
- Equip electrical control cabinet.
- One batch can mix 25-30kg, only need 15min.
- Flat cover design.
- Touch panel automatic batter transfer system.
② Baking oven
- Good insulation structure & nice appearance.
- Equip with deposit system & heating system & gas leakage alarm system.
- Energy save burners & high combustion rate.
- Both bottom & top double baking with high baking efficiency & stable temperature.
- Double oven chamber structure.
- Baking plates adopts the gray cast iron with long using life.
- Equip with auto waste cleaning device.
- Motor adopts current & thermal overload protection.
- Silicon insulation board.
- Automatic spring system-stretch according to the oven and frame(optional).
- PLC touch screen control.
③ Sheet receiver
- It automatically demolds and receives the fresh wafer sheets from the oven by synchronizing transmission of Baking oven and transfer them to the cooling tower.
- Waste cleaning brush is fixed on conveyor belt to swept away the wafer crush in the process of conveying.
- Adopt food grade PU belt.
- Perfect design with easy maintenance.
④ Cooling tower
- Provides natural air cooling for wafer sheet before going to cream spreading, lower temperature prevents wafer sheets become crunchy, avoid damage in the process of creaming.
- Conveyor chain runs in the same pace with wafer baking oven, shortens the transportation distance, extend the period of air cooling. Bridge design is convenient for production workers to walk through.
- Food grade stainless steel.
⑤ Wafer sheet pick up
- It is used to pick the wafer sheets.
- Automatically collect defect wafers by sending them down to the collection plate.
- Food grade PU belt.
⑥ Cream spreading
- It is used for wafer cream spreading.
- It determines Wafer/Cream(chocolate) filling rate: 1.2～1.5 the number of wafer sheets layers and cream (chocolate) layers.
- Number of cream layers and wafer layers are adjustable.
- Cream roller smears cream evenly on the wafer surface.
- Cream thickness could be adjustable.
- Cream roller with heating device.
- Equipped with overheating temperature alarm and fault alarm.
- Rotating laminated structure, can stack from 2-8 layers.
- PLC Automatic control program.
⑦ Cream mixer
- It is applied for cream making.
- Two direction mixing structure make the cream fine and smooth.
- Automatic cream transfer system is optional according to customer’s requirement.
- Adopts SEW motor.
⑧ Cooling cabinet
- It is used for cooling creamed wafer.
- Adopts refrigeration compressors which working with cold water (4ºC), the inside temperature can be adjusted from 10ºC to 15ºC.
- Stainless steel cover.
- Inside wall is made of PB board.
- Each in-out of cold air has a filter mesh to filter the impurity in the air.
- American Copeland brand air compressor.
- Heat preservation material: 150mm polyurethane composite stainless steel plate.
⑨ Laminate
- It is used to laminate the wafer book to the cutting machine.
- Automatic PLC program control system and sheet blockage function.
- Adopt food grade belt.
- Easy to operate.
⑩ Cutting machine
- It is a wire cut machine to cut the cream filled wafer sheets base on the final size required.
- Adopts PLC program control.
- Cutters are easy to change.
- The cutting layer is optional and adjustable.
- Cutting channel using organic shield as safety protection.
- The cutting size can be continuously adjustable.
- It is pneumatically handled so that the smooth transfer through the machine is ensured.
- The direction changing to longitudinal and cross will be done automatically.
⑪ Smash machine
- It is used for grinding the waste wafer for recycle using.
- Adopts stainless steel material to maintain hygiene of reusable product.
- Big power with high efficiency.
It mainly includes mixer, baking oven, sheet receiver, cooling tower, cream spreading, cutting machine, smash machine, arranging & packing.
Material and Parameters
- Baking framework: Grey cast iron;
- Baking plate: Special heat resistant cast iron;
- Automatic spring system: Stretch according to the oven and frame;
- Gas solenoid valve: Italian import components;
- Gas relief pressure valve: Components imported from Japan;
- Baking temperature adjustable range: Normal to 180°C (adjustable);
- Baking plate size: 470×325mm; 470×350mm; 500×350mm;
- Sheet thickness adjustment: 2.5mm~5.0mm (adjustable);
- Wafer output: 50 grams~60 grams (adjustable);
- Oven frame structure: GB steel;
- Oven sheet metal and smoke exhaust chimney: 304 stainless steel;
- Guiding Rail: 45# cold drawn steel;
- Thermal insulation material: Silicon insulation board;
Electric components
- 10.4 inch colorful touch screen: Mitsubishi;
- PLC: Mitsubishi;
- Electric Motor: SEW;
- Bearing: SKF;
- Cylinder: Festo;
- Switches: Schneider;
- Frequency converter: Danfoss;
- Proximate switch: OMRON;
PY Certificates & Patents
Innovation is the key point of society development, Our company is keeping innovating on the food machine technology. Our equipment has pass a series of the most credible agency certification such as BV, SGS, ISO, etc. Meanwhile, we also have obtained more than 100 patents and certificates of quality from our government, which ensure our update technology.
Packing and shipping
We adopts standard export package:
- Mechanical surface coated with preservative solution (to protect stainless steel).
- The plastic cushion packing machine (prevent bump).
- Plastic film packaging (to prevent ventilation).
- Wooden case / frame packaging (easy to transport).
- Tie the bandage outside of the wooden case (reinforcement overall).
Customers & Exhibition
Production Process
Professional food machine manufacturer providing top class & reliable machine with strict quality control for worldwide food plant
Project Cases
Provide Worldwide Food Plant Turnkey Project Solution with Over 15 Years Food machine Production Experience
AFTER SALES SERVICE
Turn Key Project & Lifetime Maintenance Support
Machine quality guarantee + Lifetime maintenance support
Provide one year free warranty of the spare parts during the machine normal running; lifetime after sale service support, professional engineer’s guidance for detailed machine malfunction in 24 hours.
Machine Quality Test Before Shipment
Provide entire production line testing with customer required raw materials for each project which will keep the machine’s stable performance & ensure future successful installation on site.
Free Recipe Support & Develop
Provide basic recipe & develop unique special formula by our professional installation & recipe engineers, which ensure customer enter the food market in shortest time.
On Site Installation Support & Online Video Technical Support
Provide professional & experienced engineers for on site installation customer food machine plant and training local workers how to operate the whole machine.