China Wafer Biscuit Machine Factory - Automatic Production Line by Top Suppliers for Quality Treats
Applicable Wafer Biscuit Product
Key Features
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High-Speed Production – Maximize output with advanced, continuous baking technology.
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Customizable Recipes – Adapt thickness, shapes, and fillings to meet market demands.
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Energy-Efficient Design – Reduce waste and lower operational costs.
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Hygienic & Easy Maintenance – Food-grade materials with automated cleaning systems.
Product Parameter
| Model | 27plate | 33plate | 39plate | 45plate | 51plate | 63plate | 75plate |
| Type | Automatic | Automatic | Automatic | Automatic | Automatic | Automatic | Automatic |
| Gas | 13kg/h | 15kg/h | 19kg/h | 23kg/h | 27kg/h | 32kg/h | 37kg/h |
| Capacity | 100kg/h | 125kg/h | 150kg/h | 175kg/h | 200kg/h | 250kg/h | 300kg/h |
Wafer biscuit making machine work flow
Wafer Biscuit Machine Detailed Introduction
① Mixer
It consists of mix tank & storage tank, pump and filter.
Adopts food grade 304 stainless steel
Equip electrical control cabinet
One batch can mix 25-30kg, only need 15min
Flat cover design
Touch panel automatic batter transfer system
② Baking oven
Good insulation structure & nice appearance
Equip with deposit system & heating system & gas leakage alarm system.
Energy save burners & high combustion rate
Both bottom & top double baking with high baking efficiency & stable temperature
Double oven chamber structure
Baking plates adopts the gray cast iron with long using life
Equip with auto waste cleaning device
Motor adopts current & thermal overload protection
Silicon insulation board
Automatic spring system-stretch according to the oven and frame(optional)
PLC touch screen control
③Sheet receiver
It automatically demolds and receives the fresh wafer sheets from the oven by synchronizing transmission of Baking oven and transfer them to the cooling tower
Waste cleaning brush is fixed on conveyor belt to swept away the wafer crush in the process of conveying
Adopt food grade PU belt
Perfect design with easy maintenance
④Cooling tower
provides natural air cooling for wafer sheet before going to cream spreading, lower temperature prevents wafer sheets become crunchy, avoid damage in the process of creaming
Conveyor chain runs in the same pace with wafer baking oven, shortens the transportation distance, extend the period of air cooling.Bridge design is convenient for production workers to walk through
Food grade stainless steel
⑤Wafer sheet pick up
It is used to pick the wafer sheets
Automatically collect defect wafers by sending them down to the collection plate
Food grade PU belt
⑥Cream spreading
It is used for wafer cream spreading
It determines Wafer/Cream(chocolate)filling rate:1.2～1.5 the number of wafer sheets layers and cream (chocolate) layers
Number of cream layers and wafer layers are adjustable
Cream roller smears cream evenly on the wafer surface
Cream thickness could be adjustable
Cream roller with heating device
Equipped with overheating temperature alarm and fault alarm
Rotating laminated structure, can stack from 2-8 layers
PLC Automatic control program
⑦Cream mixer
It is applied for cream making.
Two direction mixing structure make the cream fine and smooth.
Automatic cream transfer system is optional according to customer’s requirement
Adopts SEW motor
⑧Cooling cabinet
It is used for cooling creamed wafer
Adopts refrigeration compressors which working with cold water (4ºC), the inside temperature can be adjusted from10ºC to 15ºC
Stainless steel cover
Inside wall is made of PB board
Each in-out of cold air has a filter mesh to filter the impurity in the air
American Copeland brand air compressor
Heat preservation material:150mm polyurethane composite stainless steel plate
⑨Laminate
It is used to laminate the wafer book to the cutting machine
Automatic PLC program control system and sheet blockage function
Adopt food grade belt
Easy to operate
⑩Cutting machine
is a wire cut machine to cut the cream filled wafer sheets base on the final size required
Adopts PLC program control
Cutters are easy to change
The cutting layer is optional and adjustable
Cutting channel using organic shield as safety protection.
The cutting size can be continuously adjustable
It is pneumatically handled so that the smooth transfer through the machine is ensured
The direction changing to longitudinal and cross will be done automatically.
⑪Smash machine
It is used for grinding the waste wafer for recycle using.
adopts stainless steel material to maintain hygiene of reusable product
Big power with high efficiency
Material and Parameters
- Baking framework: Grey cast iron;
- Baking plate: Special heat resistant cast iron;
- Automatic spring system:stretch according to the oven and frame;
- Gas solenoid valve: Italian import components;
- Gas relief pressure valve:components imported from Japan;
- Baking temperature adjustable range:Normal to 180°C(adjustable)
- Baking plate size: 470×325mm; 470×350mm; 500×350mm
- Sheet thickness adjustment: 2.5mm~5.0mm(adjustable)
- Wafer output:50 grams~60 grams(adjustable)
- Oven frame structure:GB steel
- Oven sheet metal and smoke exhaust chimney:304 stainless steel
- Guiding Rail:45# cold drawn steel
- Thermal insulation material: Silicon insulation board
Electric components
- 10.4 inch colorful touch screen: Mitsubishi
- PLC: Mitsubishi
- Electric Motor: SEW
- Bearing: SKF
- Cylinder: Festo
- Switches:Schneider
- Frequency converter:Danfoss
- Proximate switch: OMRON
PY Certificates & Patents
Packing and shipping
Step 2: The plastic cushion packing machine (prevent bump).
Step 3: Plastic film packaging (to prevent ventilation).
Step 4: Wooden case / frame packaging (easy to transport).
Step 5: Tie the bandage outside of the wooden case (reinforcement overall).
Customers & Exhibition
Production Process
Project Cases
AFTER SALES SERVICE
Machine quality guarantee + Lifetime maintenance support
Provide one year free warranty of the spare parts during the machine normal running; lifetime after sale service support, professional engineer’s guidance for detailed machine malfunction in 24 hours.
Machine Quality Test Before Shipment
Provide entire production line testing with customer required raw materials for each project which will keep the machine’s stable performance & ensure future successful installation on site.
Free Recipe Support & Develop
Provide basic recipe & develop unique special formula by our professional installation & recipe engineers, which ensure customer enter the food market in shortest time.
On Site Installation Support & Online Video Technical Support
Provide professional & experienced engineers for on site installation customer food machine plant and training local workers how to operate the whole machine.
Frequently Asked Questions (FAQ)
A1: The production capacity ranges from 100 kg/h to 300 kg/h depending on the model chosen, which spans from 27-plate to 75-plate configurations.
A2: Yes, the wafer sheet thickness is fully adjustable from 2.5 mm to 5.0 mm to accommodate various recipes and product requirements.
A3: We offer a complete turn-key project solution, including a 1-year free warranty on spare parts, lifetime technical maintenance support, free recipe development, and on-site engineering installation and worker training.
A4: Yes, we integrate premium international components, including Mitsubishi PLCs and touch screens, SEW motors, SKF bearings, Festo cylinders, and Danfoss frequency converters to guarantee long-term stability.
A5: We follow a strict 5-step standard export packaging process: applying a surface preservative solution, wrapping with plastic cushions, wrapping with plastic film, securing inside a wooden case or frame, and reinforcing with external bandages.
A6: The baking framework is constructed with durable grey cast iron, and the baking plates are made of special heat-resistant cast iron to ensure continuous operation and a long service life.