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China Suppliers Factory Automatic Wafer Biscuit Production Line for Consistent Quality and Flavor

Product Description: Automatic Wafer Biscuit / Ball Production Line

Introducing the Advanced Wafer Biscuit Production Line from China, a cutting-edge solution designed for optimal efficiency and consistent quality. As a leading supplier in the industry, our factory ensures that every stage of the production process – from batter mixing to baking, cream filling, and precision cutting – is fully automated. This guarantees a uniform texture, rich flavor, and perfect layering in every bite of your delicious wafer biscuits. Enhance your production capabilities with our state-of-the-art technology, trusted by top manufacturers around the world.

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Applicable Wafer Biscuit Product

Wafer Biscuit Samples Made by PY-Wafer biscuit making machine

Wafer biscuit, wafer ball.

Key Features

High-Speed Production – Maximize output with advanced, continuous baking technology.
Customizable Recipes – Adapt thickness, shapes, and fillings to meet market demands.
Energy-Efficient Design – Reduce waste and lower operational costs.
Hygienic & Easy Maintenance – Food-grade materials with automated cleaning systems.

Whether crafting classic vanilla, chocolate, or innovative flavors, our wafer line guarantees crispiness and taste that consumers love. Ideal for startups and large-scale manufacturers alike!

Product Parameter

Model	27plate	33plate	39plate	45plate	51plate	63plate	75plate
Type	Automatic	Automatic	Automatic	Automatic	Automatic	Automatic	Automatic
Gas	13kg/h	15kg/h	19kg/h	23kg/h	27kg/h	32kg/h	37kg/h
Capacity	100kg/h	125kg/h	150kg/h	175kg/h	200kg/h	250kg/h	300kg/h

Wafer biscuit making machine work flow

Mixing ===> Depositing ===> Baking ===> Sheet Receiver ===> Cooling Tower ===> Cream Spreading ===> Sandwiching ===> Cutting ===> Arranging & Packing

Wafer Biscuit Machine Detailed Introduction

① Mixer

It consists of mix tank & storage tank, pump and filter.

Adopts food grade 304 stainless steel

Equip electrical control cabinet

One batch can mix 25-30kg, only need 15min

Flat cover design

Touch panel automatic batter transfer system

② Baking oven

Good insulation structure & nice appearance

Equip with deposit system & heating system & gas leakage alarm system.

Energy save burners & high combustion rate

Both bottom & top double baking with high baking efficiency & stable temperature

Double oven chamber structure

Baking plates adopts the gray cast iron with long using life

Equip with auto waste cleaning device

Motor adopts current & thermal overload protection

Silicon insulation board

Automatic spring system-stretch according to the oven and frame(optional)

PLC touch screen control

③ Sheet receiver

It automatically demolds and receives the fresh wafer sheets from the oven by synchronizing transmission of Baking oven and transfer them to the cooling tower

Waste cleaning brush is fixed on conveyor belt to swept away the wafer crush in the process of conveying

Adopt food grade PU belt

Perfect design with easy maintenance

④ Cooling tower

Provides natural air cooling for wafer sheet before going to cream spreading, lower temperature prevents wafer sheets become crunchy, avoid damage in the process of creaming

Conveyor chain runs in the same pace with wafer baking oven, shortens the transportation distance, extend the period of air cooling. Bridge design is convenient for production workers to walk through

Food grade stainless steel

⑤ Wafer sheet pick up

It is used to pick the wafer sheets

Automatically collect defect wafers by sending them down to the collection plate

Food grade PU belt

⑥ Cream spreading

It is used for wafer cream spreading

It determines Wafer/Cream(chocolate)filling rate: 1.2～1.5 the number of wafer sheets layers and cream (chocolate) layers

Number of cream layers and wafer layers are adjustable

Cream roller smears cream evenly on the wafer surface

Cream thickness could be adjustable

Cream roller with heating device

Equipped with overheating temperature alarm and fault alarm

Rotating laminated structure, can stack from 2-8 layers

PLC Automatic control program

⑦ Cream mixer

It is applied for cream making.

Two direction mixing structure make the cream fine and smooth.

Automatic cream transfer system is optional according to customer’s requirement

Adopts SEW motor

⑧ Cooling cabinet

It is used for cooling creamed wafer

Adopts refrigeration compressors which working with cold water (4ºC), the inside temperature can be adjusted from 10ºC to 15ºC

Stainless steel cover

Inside wall is made of PB board

Each in-out of cold air has a filter mesh to filter the impurity in the air

American Copeland brand air compressor

Heat preservation material: 150mm polyurethane composite stainless steel plate

⑨ Laminate

It is used to laminate the wafer book to the cutting machine

Automatic PLC program control system and sheet blockage function

Adopt food grade belt

Easy to operate

⑩ Cutting machine

Is a wire cut machine to cut the cream filled wafer sheets base on the final size required

Adopts PLC program control

Cutters are easy to change

The cutting layer is optional and adjustable

Cutting channel using organic shield as safety protection.

The cutting size can be continuously adjustable

It is pneumatically handled so that the smooth transfer through the machine is ensured

The direction changing to longitudinal and cross will be done automatically.

⑪ Smash machine

It is used for grinding the waste wafer for recycle using.

Adopts stainless steel material to maintain hygiene of reusable product

Big power with high efficiency

It mainly includes mixer, baking oven, sheet receiver, cooling tower, cream spreading, cutting machine, smash machine, arranging & packing.

Material and Parameters

Baking framework: Grey cast iron;
Baking plate: Special heat resistant cast iron;
Automatic spring system: stretch according to the oven and frame;
Gas solenoid valve: Italian import components;
Gas relief pressure valve: components imported from Japan;
Baking temperature adjustable range: Normal to 180°C(adjustable)
Baking plate size: 470×325mm; 470×350mm; 500×350mm
Sheet thickness adjustment: 2.5mm~5.0mm(adjustable)
Wafer output: 50 grams~60 grams(adjustable)
Oven frame structure: GB steel
Oven sheet metal and smoke exhaust chimney: 304 stainless steel
Guiding Rail: 45# cold drawn steel
Thermal insulation material: Silicon insulation board

Electric components

10.4 inch colorful touch screen: Mitsubishi
PLC: Mitsubishi
Electric Motor: SEW
Bearing: SKF
Cylinder: Festo
Switches: Schneider
Frequency converter: Danfoss
Proximate switch: OMRON

PY Certificates & Patents

Innovation is the key point of society development, Our company is keeping innovating on the food machine technology. Our equipment has pass a series of the most credible agency certification such as BV, SGS, ISO, etc. Meanwhile, we also have obtained more than 100 patents and certificates of quality from our government, which ensure our update technology

Packing and shipping

We adopts standard export package:

Step 1: Mechanical surface coated with preservative solution (to protect stainless steel).

Step 2: The plastic cushion packing machine (prevent bump).

Step 3: Plastic film packaging (to prevent ventilation).

Step 4: Wooden case / frame packaging (easy to transport).

Step 5: Tie the bandage outside of the wooden case (reinforcement overall).

Customers & Exhibition

Production Process

Professional food machine manufacturer providing top class & reliable machine with strict quality control for worldwide food plant

Project Cases

Provide Worldwide Food Plant Turnkey Project Solution with Over 15 Years Food machine Production Experience

AFTER SALES SERVICE

Turn Key Project & Lifetime Maintenance Support

Machine quality guarantee + Lifetime maintenance support

Provide one year free warranty of the spare parts during the machine normal running; lifetime after sale service support, professional engineer’s guidance for detailed machine malfunction in 24 hours.

Machine Quality Test Before Shipment

Provide entire production line testing with customer required raw materials for each project which will keep the machine’s stable performance & ensure future successful installation on site.

Free Recipe Support & Develop

Provide basic recipe & develop unique special formula by our professional installation & recipe engineers, which ensure customer enter the food market in shortest time.

On Site Installation Support & Online Video Technical Support

Provide professional & experienced engineers for on site installation customer food machine plant and training local workers how to operate the whole machine.

Frequently Asked Questions (FAQ)

What products can the PY Wafer Biscuit Machine produce?

The machine is designed to produce various wafer biscuit products, including flat wafer biscuits and wafer balls, with customizable recipes, thicknesses, and fillings.

What capacity options are available for the wafer production line?

We offer various models ranging from 27 plates to 75 plates. The production capacity scales from 100 kg/h to 300 kg/h to match both startup and large-scale manufacturing requirements.

What brand of electrical components are utilized in the machine?

The machine is built with high-quality global brand components, including Mitsubishi PLC and touch screens, SEW motors, SKF bearings, Festo cylinders, Schneider switches, and Danfoss frequency converters.

How is the wafer biscuit machine protected and packaged for shipping?

We use a strict 5-step standard export packaging process: coating mechanical surfaces with a preservative solution, applying plastic cushion packing, wrapping in plastic film, securing inside a wooden case/frame, and reinforcing with outer bandages.

What kind of after-sales service and support do you provide?

We provide a turnkey project solution which includes a one-year free warranty on spare parts under normal operation, lifetime after-sales support with 24-hour engineering guidance, on-site installation, and free recipe/formula development support.