China Suppliers Factory Automatic Dorayaki Cake Pancake Production Line for High-Quality Delicious Treats

Product Description

Automatic Dorayaki Cake / Pancake Production Line

The whole production line is controlled by computer programming and this automatic pancake production line mainly consists of deposit slurry, baking and forming, accurate center filling, turning over, cooling and arranging. Each link is automatic processing & automatic control production with high automation level, production efficiency has been improved a lot. It can produce good quality pancake & Dorayaki cake with nice taste which are very popular for both children & adults among the worldwide.

It mainly includes mixer system, depositor, natural gas copper plate baking oven, cooling tunnel, cake flipping & convey, cake sandwiching & logo print, sterilization convey, 90 degree turning machine, water chiller, packing machine.

We adopt the PLC programmed control with touch screen & simple operation, it can control the specific weight of the stuffy accurately.

• Base on the client’s space or pancake making technical requirement, provide customized Dorayaki & pancake production line solution.
• Complete pancake & dorayaki production line, which can make different kinds of pancake by changing the mold.
• We provide different heating sources for your operation (Electric, gas, Diesel oil).
• Fully automatic and advanced design, easy operation, single piece cake weight is 60-80gram.

Product Parameter

Applicable Product: pancake, dorayaki cake

Pancake Samples Made by PY- Pancake production line:

Pancake / Dorayaki making machine work flow

Key Components

① Air Mixer

• It adopts aerate mixing technology which can get much puffy slurry & better taste
• PLC integrate control mixing system
• Equip with simple & removable cleaning unit
• Input pressure and the mixing head over pressure automatic control continuous warning
• Touch screen control & easy to operate
• Automatic air volume control system continuous flow meter,to ensure that the main pump product density is remained stable under any recognition speed
• Frequency converter motor drive rotating stirring arm and fixed scraper in barrel.
• Inter-layer cone bottom design
• Rotor pump with fixing speed imported from Germany,including stainless steel protecting cover and adjustable support

② Dough depositor

• It is used to depositing the slurry into copper plate oven
• It can calculate automatically, and use the cylinder inside to adjust the distance
• The cylinder can fall and rise, right and left
• The cylinder use bearing to move which is easy operation
• Adjustable cake weight, 15-80/each piece usually
• hopper of Principal axis is made of stainless steel

③ Copper plate oven

• It’s for baking the pancake
• Welding of 120# channel steel for the frame
• 150mm pitch large ball carbon steel chain
• 10mm thick purple copper plate, polished, 150 in width and 1370 in length
• Heat pipe heating (natural gas). Automatic temperature control, PLC control
• The touch screen adopts a cantilever swing type

④ Cooling tunnel

• It’s for cooling the pancake
• The frame is welded with stainless steel
• PU conveyor belt, with two cooling fans installed at the front end.
• Equipped with a 5-horsepower compressor
• The temperature can be adjusted from 5 to 15 degrees

⑤ Cake flip convey

• It’s for flip the cake & transfer into belt convey
• The frame is welded with stainless steel
• Food grade stainless steel
• It is equipped with an alcohol cleaning device

⑥ Sandwich & logo print

• It is used to sandwich the cake with cream or chocolate & print the logo on the surface of the pancake
• Welding of square tubes for the frame
• A drum-type interception and sorting device is installed at the front end
• Needle cylinder type core injection machine, cylinder interception and finishing
• It is equipped with a branding device and features automatic temperature control
• It is equipped with an independent edge-pressing device for the combined cake

⑦ Sterilization convey

• It’s for conveying & sterilization of the pancake
• Adopt food grade belt
• Equip with auto deviation rectify system
• PLC control & easy to operate

⑧ 90 degree turning machine

• It is applied for changing the convey direction
• Food-grade plastic mesh belt
• The front section is installed with a PU slow-speed conveyor belt

⑨ Water chiller

• It is for cooling the cake
• 3-horsepower chiller
• The head of the water pump is 19 meters
• Temperature control: 5-30 degrees
• It has an overflow pipe

⑩ Arrange & packing

• It’s for arrange the cupcake in good order & packing the cake into plastic bag
• Fully automatic control with high efficiency
• Big capacity & stable performance
• Endurable & long using life & low maintenance

PY Certificates & Patents

Innovation is the key point of society development, Our company is keeping innovating on the food machine technology. Our equipment has pass a series of the most credible agency certification such as BV, SGS, ISO, etc. Meanwhile, we also have obtained more than 100 patents and certificates of quality from our government, which ensure our update technology.

Packing and shipping

We adopts standard export package:

• 1
  Mechanical surface coated with preservative solution (to protect stainless steel).
• 2
  The plastic cushion packing machine (prevent bump).
• 3
  Plastic film packaging (to prevent ventilation).
• 4
  Wooden case / frame packaging (easy to transport).
• 5
  Tie the bandage outside of the wooden case (reinforcement overall).

Customers & Exhibition

We are worldwide food machine manufacturer, providing turn key project food plant solution and our goal is to make the world taste better.

Production Process

Professional food machine manufacturer providing top class & reliable machine with strict quality control for worldwide food plant.

Project Cases

Provide Worldwide Food Plant Turnkey Project Solution with Over 15 Years Food machine Production Experience.

After Sales Service

Turn Key Project & Lifetime Maintenance Support

Machine quality guarantee + Lifetime maintenance support

Provide one year free warranty of the spare parts during the machine normal running; lifetime after sale service support, professional engineer’s guidance for detailed machine malfunction in 24 hours.

Machine Quality Test Before Shipment

Provide entire production line testing with customer required raw materials for each project which will keep the machine’s stable performance & ensure future successful installation on site.

Free Recipe Support & Develop

Provide basic recipe & develop unique special formula by our professional installation & recipe engineers, which ensure customer enter the food market in shortest time.

On Site Installation Support & Online Video Technical Support

Provide professional & experienced engineers for on site installation customer food machine plant and training local workers how to operate the whole machine.