China Suppliers Baked Potato Chips Machine - Automatic Factory Solution with Energy Savings & High Capacity
Product Description
Based on the technological characteristics of compound potato chips and biscuit production line, we develop this baked potato chips production line. This kind potato chips is baked type which is much healthier without using frying. High automation, easy to operate, stable running, which make our baked potato chips line popular among the world food market.
Main machines: raw material hoist, cone mixer, mixer, water auto feed system, sheeting machine, forming machine, baking oven, oil sprayer, flavoring machine, cooling and stacking, packing.
It mainly consists of raw material hoist, cone mixer, platform for cone mixer, potato powder ration feeder, water rated dosing device, dough mixer, lift convey, screw flat convey, refrigerating unit, sheeting machine, baked potato chips forming machine, smash machine, waste recycle system, tunnel baking oven, oil filter convey, mesh belt convey, vibration seasoning machine, cooling convey with arrange, electrical cabinet, vertical packing machine.
Product Parameter
| Model | BP250 | BP500 |
|---|---|---|
| Output Capacity | 250kg/h | 500kg/h |
| Gas Consumption | 25-30kg/h | 45-50kg/h |
| Install Power | 90kw/h | 140kw/h |
| Weight | 38000kg | 42000kg |
| Dimension | 110000*6000*350mm | 120000*6000*3500mm |
Work Flow
① Material hoist
- Compact and Space-Saving Design, ideal for facilities with limited floor space
- Versatile Material Handling, Capable of handling a wide range of powders, granules, pellets, flakes
- Simple and Robust Construction, Controlled and Measured Discharge
- Low power requirements for moderate heights and capacities
② Platform
- It adopts stainless steel
- Reasonable structure design & easy to use
- Big loading capacity for daily production
③ Cone mixer
- It’s for pre-mixing the raw material
- Cone shape design for special using of potato chips
- Continuous type mixing with speed adjustable
④ Rated powder machine
- It is fully automatic calculate & feeding the powder into mixer
- High accuracy & very stable performance
- Middle transparent glass design for checking the inside
⑤ Rated water machine
- It is used for controlling the water volume of mixing
- Monitored by flow meter and pressure meter
- Nice design & low maintenance & easy to operate
⑥ Mixer
- It is applied for mixing the potato powder together water & other materials
- Precise control with adjustable speed and mixing time
- Efficient sealing with no leaking and protects product integrity
- Jacketed tanks design for ensuring the mixing effect
- Stainless steel material and easy to clean
⑦ Screw flat convey
- It is for convey the dough in flat & even form to the sheeting machine
- Adopts food grade PU belt with 1.2mm thickness
- Endurable & stable running performance
⑧ Sheeting machine
- It is for sheeting the dough into very thin layer
- Easy to operate & special designed for potato chips line
- It equip with three big sheeting rollers
- Adopts cooling water recycle system to keep the roller in low temperature
- Can sheeting the dough into minimum 0.8mm thickness
⑨ Corrugated sheeting
- It’s for forming the corrugated on the surface of the baked potato chips
- Special roller design
- Reasonable structure design to keep the perfect corrugated shape
⑩ Potato chips forming
- It’s for forming the baked potato chips shape
- Adopt special plastic mold & easy to change
- Nice forming effect with no stick & perfect product shape
- Safety cover design to protect workers
⑪ Waste recycle
- It’s for collect the waste during forming & recycle use
- Special design & synchronous running with other machine
- High efficiency & continuous stable running
⑫ Tunnel baking oven
- It’s for baking the different baked potato chips with nice color & taste
- Perfect heat insulation structure & nice appearance
- It includes oven body, transmission system, moisture exhaust system, rectifying system, heating system and electric control system
- Driving system uses frequency converter step-less speed regulation
- Equipped with automatic belt pressure detection system, pneumatic automatic elastic conveyor belt, strong work stability
- Energy save burners & high combustion rate
- Equip with checking windows for easy checking the fire inside oven during production
- Double oven chamber structure
- Baking plates adopts the gray cast iron with long using life
- Motor adopts current & thermal overload protection
- Spring belt system-stretch according to the oven and frame(optional)
- PLC touch screen control
⑬ Oil spray machine
- It’s for spray the edible oil on the surface of the baked potato chips after baking
- Adopts centrifugal plate with evenly oil spray
- Equip with extra oil fog collection system
- Accuracy oil spray volume control
- Food grade stainless steel cover
⑭ Vibrate seasoning
- It’s for spraying the different flavors powder on the surface of the potato chips
- Adopt vibrating spraying which is stable & efficient
- Equip extra powder collect system on the bottom to save the cost
⑮ Turning machine
- It’s for turning the belt convey direction to short the space requirement
- Simple structure & stable running & easy maintenance
- Adopt food grade PU convey belt
⑯ Cooling convey
- It’s for nature cooling the baked potato chips during convey
- Food grade PU belt with high cooling efficiency
- Multiple customized design is available for meeting different requirements
- Wide application & easy to operate and maintenance
- Food grade stainless steel cover
- Sudden stop switch & safe guard
- Convey PU belt of 1.5mm thickness & automatic deviation pneumatic adjustment
⑰ Arranging
- It’s for cooling & arrange the baked potato chips in order before packing
- High accuracy & efficiency potato chips sensor system to keep potato chips pile up perfectly
- Multi lane design which is easy for workers to pick up and packing
Applicable Baked Potato Chips Samples
Baked machine detailed photos
Customized baked potato chips plant solution
Professional pre sale and after sale technical & engineer team support
Automatic baked potato chips line with easy operation & energy cost saving & big capacity
Turn key project design
Durable & stable machine running in long period
PY Certificates & Patents
Innovation is the key point of society development, Our company is keeping innovating on the food machine technology. Our equipment has pass a series of the most credible agency certification such as BV, SGS, ISO, etc. Meanwhile, we also have obtained more than 100 patents and certificates of quality from our government, which ensure our update technology.
Packing and shipping
We adopts standard export package:
Step 1: Mechanical surface coated with preservative solution (to protect stainless steel).
Step 2: The plastic cushion packing machine (prevent bump).
Step 3: Plastic film packaging (to prevent ventilation).
Step 4: Wooden case / frame packaging (easy to transport).
Step 5: Tie the bandage outside of the wooden case (reinforcement overall).
Customers & Exhibition
We are worldwide food machine manufacturer, providing turn key project food plant solution and our goal is to make the world taste better
Production Process
Professional food machine manufacturer providing top class & reliable machine with strict quality control for worldwide food plant
Project Cases
Provide Worldwide Food Plant Turnkey Project Solution with Over 15 Years Food machine Production Experience
AFTER SALES SERVICE
Turn Key Project & Lifetime Maintenance Support
Machine quality guarantee + Lifetime maintenance support
Provide one year free warranty of the spare parts during the machine normal running; lifetime after sale service support, professional engineer’s guidance for detailed machine malfunction in 24 hours.
Machine Quality Test Before Shipment
Provide entire production line testing with customer required raw materials for each project which will keep the machine’s stable performance & ensure future successful installation on site.
Free Recipe Support & Develop
Provide basic recipe & develop unique special formula by our professional installation & recipe engineers, which ensure customer enter the food market in shortest time.
On Site Installation Support & Online Video Technical Support
Provide professional & experienced engineers for on site installation customer food machine plant and training local workers how to operate the whole machine.