China PY-WR60 Wafer Roll Machine – Leading Suppliers & Factory for Crispy Hollow Snack Production
Applicable Wafer Roll / Stick Samples
Wafer Roll/Stick Machine Detailed Introduction
- Wafer roll size and shape are adjustable
- Auto PLC control system, easy to operate
- Can produce different colors & center filled wafer rolls
- Double roll head with stable capacity
Main Parts
- Mixer: It adopts blade stirring to ensure short mixing time and evenly mixing effect.
- Ball mill: It's for milling the center fillings to get better liquidity, smooth, uniform texture and good taste.
- Slurry feeding & center filling machine: It's equipped with tanks to hold the slurry and center fillings, then deposits the mixed flour slurry on the baking oven wheel and fills the cream, chocolate, or jam.
- Baking oven: Baking & rolling the wafer sheet into round shape and cutting according to the required size.
- Color box: It's for coloring the wafer roll.
- Cooling convey: It's for collecting & cooling the finished products.
Advantages
- PLC control system & frequency converter adjust & stainless steel machine parts.
- Baking oven can use gas/electricity; heating system adopts automatic ignition technique.
- Auto alarm system. The gas supply will be shut down when alarming.
- Auto temperature control system. High efficiency heating because of effective heat preservation.
- Provide free recipe, plant drawing designing, and worker training.
- Wafer roll can be partially or fully center filled; product length and diameter are adjustable.
Wafer Roll Machine Workflow Diagram
Detailed Components
① Mixer
- It’s for mixing the raw material (flour, oil, water, sugar, lecithin & so on) into slurry form.
- Easy to operate & high efficiency.
- One time can mix 30kg, only needs 15min.
- Adopts food grade stainless steel 304.
- Easy & simple maintenance & cost saving.
② Ball Mill
- It’s for milling the chocolate or cream.
- Easy to operate & high efficiency.
- Double jacket design ensures heat preservation.
- Adopts food grade stainless steel 304.
- Long using life & easy to maintain.
③ Slurry feeding & center filling machine
- It’s for holding & transferring the slurry & center fillings to the baking oven.
- Each tank is equipped with two separate pumps with high accuracy transfer.
- Adopts food grade stainless steel 304.
- Perfect design with easy maintenance.
④ Baking oven system
- Electrical & gas oven both are available.
- PLC control.
- Servo motor cutting system, much faster.
- Carbon steel baking wheel with long using life & high temperature resistance.
- Double rolling head which is the most stable type.
- Each rolling part has a separate control unit for high accuracy & easy operating.
⑤ Cooling convey
- Adopts food grade PU belt.
- Main body adopts stainless steel.
- Adjustable speed.
- Device height is adjustable.
- Belt tension is easy to adjust.
⑥ Double color box
- Adopts stainless steel & copper.
- Easy to adjust with different colors.
- Simple structure & easy to operate.
⑦ Mini Pillow Shape Machine
- Food grade PU belt.
- Separate motor control with high accuracy.
- Touch screen control.
- It’s for changing the round wafer roll into mini pillow shape.
⑧ Flat machine
- It’s for changing the round wafer roll into flat shape.
- Simple structure & easy to operate.
- Adopts food grade PU belt.
Machine Parameters
| Model | Natural Gas Heating | Electric Heating |
|---|---|---|
| Power | 10kw | 40kw |
| Energy Consumption | Natural gas 8-9m³/h; LPG 5kg/h | - |
| Output Capacity | 50kg/h (without filling); 100kg/h (with center filling) | 50kg/h (without filling); 100kg/h (with center filling) |
| Baking Wheel Diameter | 1800mm (2000mm type also available) | 1800mm (2000mm type also available) |
| Weight | 4100kg | 4100kg |
| Dimension | 3450 * 1700 * 2250mm | 3450 * 1700 * 2250mm |
PY Certificates & Patents
Innovation is the key point of society development. Our company keeps innovating on food machine technology. Our equipment has passed a series of the most credible agency certifications such as BV, SGS, ISO, etc. Meanwhile, we also have obtained more than 100 patents and certificates of quality from our government, which ensures our updated technology.
Packing and Shipping
We adopt standard export packages:
- 1Mechanical surface coated with preservative solution (to protect stainless steel).
- 2The plastic cushion packing machine (prevent bump).
- 3Plastic film packaging (to prevent ventilation).
- 4Wooden case / frame packaging (easy to transport).
- 5Tie the bandage outside of the wooden case (reinforcement overall).
Customers & Exhibition
We are a worldwide food machine manufacturer, providing turn-key project food plant solutions, and our goal is to make the world taste better.
Production Process
Professional food machine manufacturer providing top class & reliable machines with strict quality control for food plants worldwide.
Project Cases
Providing Worldwide Food Plant Turnkey Project Solutions with Over 15 Years of Food Machine Production Experience.
After Sales Service
Turn Key Project & Lifetime Maintenance Support
Machine Quality Guarantee + Lifetime Maintenance Support
Provide one year free warranty of the spare parts during normal machine running; lifetime after-sale service support, and professional engineer’s guidance for detailed machine malfunction within 24 hours.
Machine Quality Test Before Shipment
Provide entire production line testing with customer-required raw materials for each project, which keeps the machine’s stable performance & ensures successful future installation on site.
Free Recipe Support & Develop
Provide basic recipes & develop unique special formulas by our professional installation & recipe engineers, ensuring customers enter the food market in the shortest time.
On Site Installation Support & Online Video Technical Support
Provide professional & experienced engineers for on-site installation of the customer's food machine plant and training local workers on how to operate the entire line.