China Factory Suppliers - PY-CP250 Stackable / Compound Potato Chips Machine with Customized Solutions and High Capacity
Product Description
It is a fully automatic line using big percent potato power as raw material, which can be processed into crisp fried chips with consistent shape. With a returning system to recycle the leftover material, the raw material use efficiency is very high. The stackable potato chips are with consistent shapes, so it can be packed by using paper-column and pouch, the popular chips brand "Pringles" and "Lays". The stackable chips are with dense fragrance and elegant shapes. This production line combines foreign and domestic advanced techniques, with high automation and convenient operation.
Adopts 304 stainless steel and imported electronic components to make sure the whole line's stable running in long period. The final products can adopt pillow packing, vertical packing, paper can packing.
It mainly consists of raw material hoist, cone mixer, platform for cone mixer, potato powder ration feeder, water rated dosing device, dough mixer, lift convey, screw flat convey, refrigerating unit, sheeting machine, potato chips forming machine, smash machine, waste recycle system, frying machine, oil filter convey, mesh belt convey, gas boiler, oil tank, vibration seasoning machine, cooling convey with arrange, electrical cabinet.
Machine Parameters
| Model | CP250 | CP500 |
|---|---|---|
| Output Capacity | 250kg/h | 500kg/h |
| Gas Consumption | 25-30m³/h | 40-50m³/h |
| Install Power | 125kw/h | 150kw/h |
| Weight | 25000kg | 30000kg |
| Dimension | 38000*4000*350mm | 45000*4000*3500mm |
Work Flow
Detailed Components
① Material hoist
- Compact and Space-Saving Design, ideal for facilities with limited floor space
- Versatile Material Handling, Capable of handling a wide range of powders, granules, pellets, flakes
- Simple and Robust Construction, Controlled and Measured Discharge
- Low power requirements for moderate heights and capacities
② Platform
- It adopts stainless steel
- Reasonable structure design & easy to use
- Big loading capacity for daily production
③ Cone mixer
- It’s for pre-mixing the raw material
- Cone shape design for special using of potato chips
- Continuous type mixing with speed adjustable
④ Rated powder machine
- It is fully automatic calculate & feeding the powder into mixer
- High accuracy & very stable performance
- Middle transparent glass design for checking the inside
⑤ Rated water machine
- It is used for controlling the water volume of mixing
- Monitored by flow meter and pressure meter
- Nice design & low maintenance & easy to operate
⑥ Mixer
- It is applied for mixing the potato powder together water & other materials
- Precise control with adjustable speed and mixing time
- Efficient sealing with no leaking and protects product integrity
- Jaceted tanks design for ensuring the mixing effect
- Stainless steel material and easy to clean
⑦ Screw flat convey
- It is for convey the dough in flat & even form to the sheeting machine
- Adopts food grade PU belt with 1.2mm thickness
- Endurable & stable running performance
⑧ Sheeting machine
- It is for sheeting the dough into very thin layer
- Easy to operate & special designed for potato chips line
- It equip with three big sheeting rollers
- Adopts cooling water recycle system to keep the roller in low temperature
- Can sheeting the dough into minimum 0.8mm thickness
⑨ Potato chips forming
- It’s for forming the compound potato chips shape
- Adopt special plastic mold & easy to change
- Nice forming effect with no stick & perfect product shape
- Safety cover design to protect workers
⑩ Waste recycle
- It’s for collect the waste during forming & recycle use
- Special design & synchronous running with other machine
- High efficiency & continuous stable running
⑪ Smash machine
- It’s for smashing the waste material into very small pieces of recycle using
- Adopts stainless steel material
- Accuracy smash fineness with good performance
⑫ Oil slag filter
- It’s for filter the oil slags after frying
- High fineness mesh hole which ensure the oil totally filtered before recycle using
- Continuous filter design with endurable using life
⑬ Oil fryer
- It’s for smashing the waste material into very small pieces of recycle using
- It consists of frame, oil storage, belt, press plate, oil filter, oil blowing & oil storage tank and recycle oil collecting device, up and down lifting part, oil fog exhaust chimney
- The gap between up molds and down molds can be adjusted
- The frying speed can be adjusted by variable frequency
- Fast heat recovery with powerful Riello brand burners
- Precise temperature control & high capacity frying
- Advanced filtration system & durable safe construction
- User-friendly operation and cleaning
⑭ Oil filter convey
- It’s for filter the extra oil of the potato chips after frying
- Adopt high temperature resistance mesh belt
- Special 17 lanes design for connect the fryer
⑮ Vibrate seasoning
- It’s for spraying the different flavors powder on the surface of the potato chips
- Adopt vibrating spraying which is stable & efficient
- Equip extra powder collect system on the bottom to save the cost
⑯ Cooling and arrange
- It’s for cooling & arrange the potato chips in order before packing
- High accuracy & efficiency potato chips sensor system to keep potato chips pile up perfectly
- Multi lane design which is easy for workers to pick up and packing
Applicable Potato Chips Samples
Detailed machine photos
- 1. Customized potato chips plant solution
- 2. Professional pre sale and after sale technical & engineer team support
- 3. Automatic potato chips line with easy operation & energy cost saving & big capacity
- 4. Turn key project design
- 5. Durable & stable machine running in long period
PY Certificates & Patents
Innovation is the key point of society development, Our company is keeping innovating on the food machine technology. Our equipment has pass a series of the most credible agency certification such as BV, SGS, ISO, etc. Meanwhile, we also have obtained more than 100 patents and certificates of quality from our government, which ensure our update technology.
Packing and shipping
We adopts standard export package:
- Step 1: Mechanical surface coated with preservative solution (to protect stainless steel).
- Step 2: The plastic cushion packing machine (prevent bump).
- Step 3: Plastic film packaging (to prevent ventilation).
- Step 4: Wooden case / frame packaging (easy to transport).
- Step 5: Tie the bandage outside of the wooden case (reinforcement overall).
Customers & Exhibition
We are worldwide food machine manufacturer, providing turn key project food plant solution and our goal is to make the world taste better
Production Process
Professional food machine manufacturer providing top class & reliable machine with strict quality control for worldwide food plant
Project Cases
Provide Worldwide Food Plant Turnkey Project Solution with Over 15 Years Food machine Production Experience
AFTER SALES SERVICE
Turn Key Project & Lifetime Maintenance Support
Machine quality guarantee + Lifetime maintenance support
Provide one year free warranty of the spare parts during the machine normal running; lifetime after sale service support, professional engineer’s guidance for detailed machine malfunction in 24 hours.
Machine Quality Test Before Shipment
Provide entire production line testing with customer required raw materials for each project which will keep the machine’s stable performance & ensure future successful installation on site.
Free Recipe Support & Develop
Provide basic recipe & develop unique special formula by our professional installation & recipe engineers, which ensure customer enter the food market in shortest time.
On Site Installation Support & Online Video Technical Support
Provide professional & experienced engineers for on site installation customer food machine plant and training local workers how to operate the whole machine.