Automatic Rice Cracker Making Machine - China Suppliers & Factory for Efficient Rice Cracker Production Line
Product Introduction
It mainly includes rice steep, rice convey, rice milling, rice powder convey, rice powder cooking, rice dough extrude, water cooling, rice cracker forming, waste recycle, first drying, second dryer, rice cracker stacking, puff baking, sugar spray, third drying, cooling & packing.
We adopt the PLC programmed control with touch screen & simple operation, it can control the specific weight of the stuffy accurately.
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Based on the client’s workshop or rice cracker making technical requirement, provide customized rice cracker production line solution.
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Complete rice cracker / senbei production line, which can make all kinds of rice cracker of various shapes by adjusting the machine.
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We provide different heating sources for your operation (Electric, Gas, Steam).
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It is fully automatic, advanced technology, easy to operation, high quality, save energy & labor, competitive cost which win customer reply and reputation.
Product Parameter
| Model | RC-2.5 | RC-5 | RC-10 | RC-12 | RC-20 |
|---|---|---|---|---|---|
| Type | Automatic | Automatic | Automatic | Automatic | Automatic |
| Capacity | 2.5T/D | 5T/D | 10T/D | 12T/D | 20T/D |
| Power | 90kw | 150kw | 230kw | 250kw | 280kw |
Applicable Product
Rice rice cracker, senbei cracker, fried cracker
Rice cracker Samples Made by PY-rice cracker making machine
Rice cracker making machine work flow
① Rice steeping
● Adopt stainless steel, thickness is 1.5 mm, 2 mm
● The material in and out of bucket interface adopts stainless steel
● Bucket and bucket inlet and outlet water connecting pipe use stainless steel tube and specification is Dg50. Dg100
● Artificial put into the steeping rice, and poured out rice is manually controlled by gate valves, 250kg steeping rice per bucket.
● The time of steeping rice, according to local climate temperature, the quality of rice, generally for 8-10 hours
② Rice convey
● It adopts stainless steel
● Reasonable structure design & easy to use
● Food grade PU material convey belt
③ Rice milling machine
● It’s for milling the rice into powder form.
● Frame materials used the carbon steel, wallboard material is cast iron
● Roll materials use nickel chrome molybdenum alloy centrifugal casting, roller body surface hardness resistant
● The platform, feeder hopper and outlet hopper are stainless steel
④ Steam cooking machine
● Chassis adopts carbon steel
● The shell of seam pan, extrusion machine, screw and mixing blades adopts the stainless steel
● Steam pan stirring speed is 45 Turn/min
● Adopts step-less variable frequency speed regulation
⑤ Extrusion machine
● Support materials using the A3, screw material adopt stainless steel
● All of the shell and screw-case material adopts stainless steel
● Conversion step-less speed
⑥ Rice dough convey
● Materials are made of stainless steel (304 for 2 mm thickness)
● Conversion step-less speed
● Food grade PU belt to ensure the high hygiene standard
⑦ Rice cracker forming machine
● Machine chassis, roller adopts carbon steel, shell and door using stainless steel
● Forming machine conveyor belt materials using the cotton canvas
● Molding machine back to material ascension conveyor belt using the cotton canvas
● Forming machine back to material flat belt materials using the cotton canvas
● Conversion step-less speed
⑧ Waste recycle
● It is for recycle using the waste after forming
● Frame adopts the stainless steel
● Conveyor belt using the cotton canvas which are endurable
⑨ First dryer
● Frame and guiding rail material are carbon steel
● Steam heating pipe material: Φ32×3 A3 seamless pipe
● Side plate of dryer: Color steel isolated board
● The 1st layer wire meshes materials are stainless steel 304 covered & Teflon on surface
● 2nd~8th layer wire mesh material: Carbon steel
● Working temperature: <95℃
● Speed is adjustable by frequency inverter
⑩ Second dryer
● It’s for second drying the rice biscuit
● Adopt carbon steel as material
● Working temperature: ≤85℃
● Heating source is steam
⑪ Stacking machine
● All of the material adopts stainless steel
● The conveyor belt with food grade PVC materials
● Straw speed: frequency step-less speed regulation
● The mouthpiece row speed: 9 row Arrange pieces number: 4 or 5 pieces
⑫ Puff baking ovene
● Bracket and Roller material are carbon steel
● Shell and Wire mesh: 304 stainless steel and thickness 1.2-1.5mm
● It is equipped with 138pc burners
● The speed is adjustable by frequency inverter
● Energy save burners & high combustion rate
● Equip with checking windows for easy checking the fire inside oven during production
⑬ Oil spray machine
● It’s for spray the edible oil on the surface of the rice cracker after baking
● Adopts centrifugal plate with evenly oil spray
● Equip with extra oil fog collection system
● Accuracy oil spray volume control
● Food grade stainless steel cover
⑭ Roller flavor machine
● It’s for spraying the different flavors powder on the surface of the rice cracker
● Adopt roller spraying which is stable & efficient
● Equip extra powder collect system on the bottom to save the cost
⑮ Sugar spray machine
● It’s for turning the sugar syrup on the surface of the rice cracker
● Simple structure & stable running & easy maintenance
● Adopt food grade PU convey belt
● Materials using the δ2mm stainless steel
● Nozzle materials: H62 casting
● The transmission line speed: 8 meters /min conversion step-less speed
⑯ Third drying machine
● It’s for the final drying of the rice cracker
● Frame material adopts A3 steel
● Side plates use A3 color steel isolated board
● Wire mesh material use stainless steel 304
● Drying temperature: <95℃
● Speed is 8M/min (adjustable by frequency inverter)
Rice cracker Making Machine Detailed Photos
1. Adjustable cupcake production line can be customized according to the client’s workshop or cupcake making machine special technical requirement
2. Complete cupcake production line make all kinds of cupcake of various shapes by changing the mold
3. Different baking heating sources such as Electric, Gas, Diesel
4. Automatic & advanced technology, easy to operation, high efficiency, energy & labor save, competitive solution
PY Certificates & Patents
Innovation is the key point of society development, Our company is keeping innovating on the food machine technology. Our equipment has pass a series of the most credible agency certification such as BV, SGS, ISO, etc. Meanwhile, we also have obtained more than 100 patents and certificates of quality from our government, which ensure our update technology.
Packing and shipping
We adopts standard export package:
- Step 1: Mechanical surface coated with preservative solution (to protect stainless steel).
- Step 2: The plastic cushion packing machine (prevent bump).
- Step 3: Plastic film packaging (to prevent ventilation).
- Step 4: Wooden case / frame packaging (easy to transport).
- Step 5: Tie the bandage outside of the wooden case (reinforcement overall).
Customers & Exhibition
We are worldwide food machine manufacturer, providing turn key project food plant solution and our goal is to make the world taste better
Production Process
Professional food machine manufacturer providing top class & reliable machine with strict quality control for worldwide food plant
Project Cases
Provide Worldwide Food Plant Turnkey Project Solution with Over 15 Years Food machine Production Experience
AFTER SALES SERVICE
Turn Key Project & Lifetime Maintenance Support
Machine quality guarantee + Lifetime maintenance support
Provide one year free warranty of the spare parts during the machine normal running; lifetime after sale service support, professional engineer’s guidance for detailed machine malfunction in 24 hours.
Machine Quality Test Before Shipment
Provide entire production line testing with customer required raw materials for each project which will keep the machine’s stable performance & ensure future successful installation on site.
Free Recipe Support & Develop
Provide basic recipe & develop unique special formula by our professional installation & recipe engineers, which ensure customer enter the food market in shortest time.
On Site Installation Support & Online Video Technical Support
Provide professional & experienced engineers for on site installation customer food machine plant and training local workers how to operate the whole machine.