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Automatic Dorayaki Cake Production Line - High Efficiency Pancake Machine from China Suppliers & Factory
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Automatic Dorayaki Cake Production Line - High Efficiency Pancake Machine from China Suppliers & Factory

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Introducing our state-of-the-art Automatic Dorayaki Cake / Pancake Production Line, engineered for efficiency and quality. This advanced production line, developed in China, is fully controlled by computer programming and comprises several automated processes including slurry deposition, baking and forming, precise center filling, flipping, cooling, and arranging. As a leading factory and supplier, we ensure that each step of the production process achieves high levels of automation and precision, significantly boosting production efficiency. Our system is designed to produce high-quality pancakes and Dorayaki cakes that are beloved by both children and adults around the globe. Choose us for reliable and delicious baked goods with exceptional taste.

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    Product Description

    Automatic Dorayaki Cake / Pancake Production Line
    The whole production line is controlled by computer programming and this automatic pancake production line mainly consists of deposit slurry, baking and forming, accurate center filling, turning over, cooling and arranging. Each link is automatic processing & automatic control production with high automation level, production efficiency has been improved a lot. It can produce good quality pancake & Dorayaki cake with nice taste which are very popular for both children & adults among the worldwide.

    It mainly includes mixer system, depositor, natural gas copper plate baking oven, cooling tunnel, cake flipping & convey, cake sandwiching & logo print, sterilization convey, 90 degree turning machine, water chiller, packing machine.

    We adopt the PLC programmed control with touch screen & simple operation, it can control the specific weight of the stuffy accurately:

    • Base on the client’s space or pancake making technical requirement, provide customized Dorayaki & pancake production line solution.
    • Complete pancake & dorayaki production line, which can make different kinds of pancake by changing the mold.
    • We provide different heating sources for your operation (Electric, gas, Diesel oil).
    • Fully automatic and advanced design, easy operation, single piece cake weight is 60-80gram.

    Product Parameter

    Model TLS600 TLS800 TLS1000 TLS1200
    Type Automatic Automatic Automatic Automatic
    Length 28m 30m 32m 34m
    Capacity 2500pcs/h 3400pcs/h 4200pcs/h 5000pcs/h
    Power 32.5kw 35.5kw 38.5kw 41.5kw

    Applicable Product: pancake, dorayaki cake

    Pancake Samples Made by PY- Pancake production line:

    applicable pancake

    Pancake / Dorayaki making machine work flow

    Mixing ===> Depositing ===> Copper plate baking oven ===> Upper heating ===> Cake flip ===> Arrange convey ===> Sandwiching & logo print ===> Sterilization convey ===> Auto packing machine
    pancake work flow

    Key Equipment Components

    ① Air Mixer

    • It adopts aerate mixing technology which can get much puffy slurry & better taste.
    • PLC integrate control mixing system.
    • Equip with simple & removable cleaning unit.
    • Input pressure and the mixing head over pressure automatic control continuous warning.
    • Touch screen control & easy to operate.
    • Automatic air volume control system continuous flow meter, to ensure that the main pump product density is remained stable under any recognition speed.
    • Frequency converter motor drive rotating stirring arm and fixed scraper in barrel.
    • Inter-layer cone bottom design.
    • Rotor pump with fixing speed imported from Germany, including stainless steel protecting cover and adjustable support.
    air mixer

    ② Dough depositor

    • It is used to depositing the slurry into copper plate oven.
    • It can calculate automatically, and use the cylinder inside to adjust the distance.
    • The cylinder can fall and rise, right and left.
    • The cylinder use bearing to move which is easy operation.
    • Adjustable cake weight, 15-80/each piece usually.
    • Hopper of Principal axis is made of stainless steel.
    depositor

    ③ Copper plate oven

    • It’s for baking the pancake.
    • Welding of 120# channel steel for the frame.
    • 150mm pitch large ball carbon steel chain.
    • 10mm thick purple copper plate, polished, 150 in width and 1370 in length.
    • Heat pipe heating (natural gas). Automatic temperature control, PLC control.
    • The touch screen adopts a cantilever swing type.
    copper plate oven

    ④ Cooling tunnel

    • It’s for cooling the pancake.
    • The frame is welded with stainless steel.
    • PU conveyor belt, with two cooling fans installed at the front end.
    • Equipped with a 5-horsepower compressor.
    • The temperature can be adjusted from 5 to 15 degrees.
    cooling tunnel

    ⑤ Cake flip convey

    • It’s for flip the cake & transfer into belt convey.
    • The frame is welded with stainless steel.
    • Food grade stainless steel.
    • It is equipped with an alcohol cleaning device.
    cake flip convey

    ⑥ Sandwich & logo print

    • It is used to sandwich the cake with cream or chocolate & print the logo on the surface of the pancake.
    • Welding of square tubes for the frame.
    • A drum-type interception and sorting device is installed at the front end.
    • Needle cylinder type core injection machine, cylinder interception and finishing.
    • It is equipped with a branding device and features automatic temperature control.
    • It is equipped with an independent edge-pressing device for the combined cake.
    sandwich & logo print

    ⑦ Sterilization convey

    • It’s for conveying & sterilization of the pancake.
    • Adopt food grade belt.
    • Equip with auto deviation rectify system.
    • PLC control & easy to operate.
    cooling & UV sterilization

    ⑧ 90 degree turning machine

    • It is applied for changing the convey direction.
    • Food-grade plastic mesh belt.
    • The front section is installed with a PU slow-speed conveyor belt.
    turning machine

    ⑨ Water chiller

    • It is for cooling the cake.
    • 3-horsepower chiller.
    • The head of the water pump is 19 meters.
    • Temperature control: 5-30 degrees.
    • It has an overflow pipe.
    water chiller

    ⑩ Arrange & packing

    • It’s for arrange the cupcake in good order & packing the cake into plastic bag.
    • Fully automatic control with high efficiency.
    • Big capacity & stable performance.
    • Endurable & long using life & low maintenance.
    arrange & packing

    PY Certificates & Patents

    Innovation is the key point of society development, Our company is keeping innovating on the food machine technology. Our equipment has pass a series of the most credible agency certification such as BV, SGS, ISO, etc. Meanwhile, we also have obtained more than 100 patents and certificates of quality from our government, which ensure our update technology.

    certificate

    Packing and shipping

    Packing & Shipping

    We adopts standard export package:

    • Step 1: Mechanical surface coated with preservative solution (to protect stainless steel).
    • Step 2: The plastic cushion packing machine (prevent bump).
    • Step 3: Plastic film packaging (to prevent ventilation).
    • Step 4: Wooden case / frame packaging (easy to transport).
    • Step 5: Tie the bandage outside of the wooden case (reinforcement overall).

    Customers & Exhibition

    We are worldwide food machine manufacturer, providing turn key project food plant solution and our goal is to make the world taste better.

    customer & exhibition

    Production Process

    Professional food machine manufacturer providing top class & reliable machine with strict quality control for worldwide food plant.

    production process

    Project Cases

    Provide Worldwide Food Plant Turnkey Project Solution with Over 15 Years Food machine Production Experience.

    After Sales Service

    Turn Key Project & Lifetime Maintenance Support

    Machine quality guarantee + Lifetime maintenance support

    Machine quality guarantee + Lifetime maintenance support

    Provide one year free warranty of the spare parts during the machine normal running; lifetime after sale service support, professional engineer’s guidance for detailed machine malfunction in 24 hours.

    Machine Quality Test Before Shipment

    Machine Quality Test Before Shipment

    Provide entire production line testing with customer required raw materials for each project which will keep the machine’s stable performance & ensure future successful installation on site.

    Free Recipe Support & Develop

    Free Recipe Support & Develop

    Provide basic recipe & develop unique special formula by our professional installation & recipe engineers, which ensure customer enter the food market in shortest time.

    On Site Installation Support & Online Video Technical Support

    On Site Installation Support & Online Video Technical Support

    Provide professional & experienced engineers for on site installation customer food machine plant and training local workers how to operate the whole machine.

    Frequently Asked Questions

    What types of products can this production line make?
    The production line is designed to make high-quality pancakes and Dorayaki cakes with various fillings (like cream or chocolate) and custom logo prints.
    What is the production capacity of the different models?
    The capacity varies by model: TLS600 produces 2500 pcs/h, TLS800 produces 3400 pcs/h, TLS1000 produces 4200 pcs/h, and TLS1200 produces 5000 pcs/h.
    What heating sources can be used for the copper plate baking oven?
    We provide customized solutions supporting different heating sources based on your operational needs, including Electric, Natural Gas, and Diesel oil.
    What after-sales services and technical support do you offer?
    We provide a one-year free warranty on spare parts, lifetime technical maintenance support, on-site installation, local worker training, and 24-hour guidance for troubleshooting.
    Do you assist with product recipe development?
    Yes, we provide basic recipes and help develop unique formulas through our recipe engineers to ensure a quick and successful entry into the food market.
    How is the machine packaged for export shipping?
    We use a robust 5-step standard export packaging process: applying preservative solution to stainless steel surfaces, wrapping with plastic cushions and film to prevent bumps and ventilation, packing in wooden cases/frames, and reinforcing with outer bandages.

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